Showing posts with label Maintenance. Show all posts
Showing posts with label Maintenance. Show all posts

Monday, December 18, 2017

DEF Usage


Winnebago Fuse / Ford Transit Information screen


One of the things I do as I drive the Fuse is to check the Transit Information Messages when we start out in the morning.  I also check it after I fill up with diesel.   As we were coming home from our latest trip to Disney, I checked the info screen and I saw the "DEF level under 1/2 full" message.    No panic, but since we were only a couple hundred miles from the house I put "add DEF to the Fuse" on my to do list.

If you are interested in what DEF is or how to add it to your Fuse, I wrote an article on adding DEF a while back.  But basically it is a fluid that is used by the diesel engine for emissions treatment.

A number of new diesel owners get nervous about DEF and ask numerous questions.  To put people at ease, here are some of my observations after 15,000+miles on my Fuse.

Winnebago Fuse / Ford Transit Add DEF Screen


I only add DEF to the DEF tank when the Fuse tells me to.   I do it when the Information screen says "DEF Level under 1/2 full".

When I see this in the info screen I add a 2.5 gallon container to the DEF tank.  The DEF tank holds 5.5 gallons so this is about perfect.

Supertech DEF


Walmart sells DEF in a 2.5 gallon container with a fill nozzle.  This meets the SAE requirements so everything is good and it costs less than $10.00.  But DEF is DEF like diesel is diesel so use the DEF you are comfortable with.

I do not carry extra DEF in the FUSE.  DEF goes bad over time (several years) and the heat in Florida makes the breakdown go faster.  I buy fresh when I need it.  You can find DEF almost everywhere.  Given the preponderance of big diesel trucks in rural areas it is easier to find out in the boonies than in big cities.  You can find it at truck stops, Walmarts, auto parts stores and most any gas stations that have diesel fuel.  Just get some that is fresh.   Truck stops have DEF pumps if you want to go that route.

Winnebago Fuse / Ford Transit DEF Fill


The big question is how often do you have to add more DEF to the Fuse?  Well in 15,000 miles I have added DEF 4 times.   I added within a couple hundred miles of seeing the DEF message.  I added at:

  • 4,083 miles
  • 7,728 miles
  • 11,856 miles 
  • 15,358 miles
So roughly I added 2.5 gallons every 4,000 miles.   Make sure to use the info center and not what I just told you.  The engine will need different amounts of DEF depending on conditions just like with fuel.

Winnebago Fuse / Ford Transit DEF Level Okay


And once you add the DEF.  Wait a couple on minutes.  You get a different message.  DEF level Okay.

Sunday, November 5, 2017

Fall 2017 Get Together in the Rockies



We held our Fall Get Together - the "Get Together in the Rockies" September 29 to October 1 in Fort Collins, Colorado.    It was great.

Lots of Winnebago FusesWinnebago Fuses in a row


We had 14 Fuses and 1 wanna-be (the new term is "gonna-be") come to the event.   The Winnebago Engineer canceled at the last moment with an emergency, so we had to do the tech talk on our own.  There were enough experts in the group to answer most of the questions.

The Fuse Group from Ft. Collins


So what did we do.   On Friday night we had a pot luck.   And there was some mighty fine eating.  I am not sure it was the altitude or the cool mountain air, but everything was delicious.

The Fuse cup


The souvenir from the event was a little different this time.  We did not do wine glasses.  A comment last time was they were a little fragile for camping so this time we went with plastic cups.  They won't break and being lighter they might help with the gas milage.    If you want one and are traveling through Tallahassee, let me know.

Saturday morning we had the Tech discussion.  We will go into that a little further down the page.

We had leftovers for the group for lunch and then after lunch we toured the coaches.

Fuse PartyFuse Food


Saturday evening we had our Pizza party.  That was some good pizza.

Then unfortunately it was over and we all went our separate ways.  It was great to get and meet everyone.

=======================
Ok, so now what you were waiting for.  How did the tech talk go?

Before the meeting I was able to talk to Winnebago about what they are thinking about future Fuses.  I think we all like to know what Winnebago is thinking about.   A lot of what they are doing is happening on all of their small motorhomes so the real question is when it will happen in the Fuse.   Keep on the lookout for this as the 2018.5 and 2019 models come out.

Remember these are futures and subject to all sorts of factors, so there are no guarantees.  These may turn out to be standard features or options or not make it outside the lab.

One of the new items Winnebago is looking at for all of their motorhomes is using compressor refrigerator.s  For those that don't know, a compressor refrigerator is like the one in your house.  Runs on electricity only (DC) but does not care  if the motorhome is level or not.  Cools much faster but uses electricity.  The first compressor refrigerators in small Winnebago motorhomes were released on the models announced earlier this month.    (Look at the Norcold compressor refrigerator in the new Navion)

To make the compressor refrigerator work out there is discussion about making the batteries bigger.  Group 31 as opposed to Group 24.  And if they can find the space they might be able to squeeze in a third battery to add capacity.

They also want to make solar standard.  Not just with 1 solar panel but with 2 100w panels.  This will help with the extra electrical needs of the compressor refrigerator.

A lot of the feedback they are getting from potential buyers revolves around people wanting an Inverter.  They are going to try and get one in the Fuse for us.

Ford is making the drivers side seat swivel in the 2019 Transit (remember that the Fuse is a transit underneath). It should be available around the August, 2018 timeframe.  Once they are available they they will use this chassis in the Fuse.  The key to this is Ford will be moving the parking break from between the drivers seat and passenger to somewhere else (possibly electronic).  Ford may also have a different solution on the passenger side.

And as far as being a low rider.  Winnebago continues to look for ways to raise the rear.    The engineering team has taken our feedback very seriously on this issue.   One thing they are exploring is angling off the last couple of feet in the back.  It is going to require them to move some things around in the rear and they think they can without decreasing any storage or having to make major design changes.  They think that there is a good possibility that they can rake the last couple of feet in the rear and add a few inches of clearance.

The group also had some questions for Winnebago.  Since they could not make it I took them down and Winnebago said they would answer them for us.    Here is the list and the answers are underlined:

1). How many Fuses are on the road:  Over 600 

2) Why does the rear tv sound not come through the bed speakers on the T:  The rear speakers are connected to the radio/DVD player. The radio can only play audio from one TV.

3)  The consensus is that we really need a better way to access the batteries.  Is Winnebago looking at putting them on a sliding tray or something.  The current setup is really bad for checking water levels. We will evaluate.

4). Has there been some thought to moving the generator breaker to somewhere easier to access on the A.   Crawling under the unit to reset the breaker is problematic:  At this time we do not have a solution. We cannot move the breaker.

5) Have you thought of making the rear window the emergency exit window on both units: We would need to reduce the width and height significantly to clear the ladder and customer bicycles installed on the bike rack.

6) The wheel simulators and nuts seem to be a problem.  The nuts have gotten lost on the road and they cause issues accessing the tire stems.  People are replacing the stems or having to take off the simulators to add/check air pressure:  We would like some clarification on this issue. Do you think the 2 nuts that hold the liners on are not tight to begin with or are the nuts not staying tight? We do provide extensions for the inside duals which should be accessible. The outside dual require a dual head angled air chuck to fill or check tire pressure.  (I sent them information from the group so they could understand the issues)

7) What about factory TPMS from Ford: Not available from Ford on the Transit cutaway chassis.

8) The springs are fully loaded on most of the Units.   We measured all of the units.  Clearances range from 11-14-16 inches depending on year and what suspension mods have been made. We had several (including an 18) with additional leaf springs added and one with Sumos added:  We have evaluated the Sumo Super Springs. The springs raised the rear of the coach about 2 1/2´” At this time the testing required by Ford for Winnebago to install these springs has not been done by Sumo. They are available for a customer to add.

9) The rear bumper is attached to the plywood rear wall.   Lots of damage is caused when bumped like a bumper:  We will look into this issue.

10) What about replacing the bathroom door in the T with an accordion door.  One person did this and now several others will as well:  We had an accordion door on a rear bath in a past floorplan. Many complaints, we won’t do this change.

11) Have you changed out the drawer latches with heaver duty ones.  There seems to be a mixture depending on what unit is looked at.  We all agree we need the HD latches. We spec out a 10lb latch for large drawers and forward facing drawers.

12). More questions about how to make the Front table on the A model useful with the slide in. We are evaluating this suggestion.

13) Can you change the latch on the Front TV on the A so you can angle it to the couch as opposed to the door. This suggestion is also being evaluated.

14). Richard K.  Has reoriented the seating on his T to open up the front area much more than the default layout.  He posted some pictures you all should look at.   This seemed to be the hit of the show. I couldn’t find the photos. Could you send?  (I sent Richards article in response to this)

15). Still issues with Quality control.   Rust spots in the sink are common:  This issue should go through warranty. I will ask our warranty dept. for the sink warranty claims.

16) The Bents are having problems getting a new bathroom sink (cracked)  and trim for the pop up counter extension from their dealer.  The dealer is saying it is backordered from Winnebago.  Are repair parts backordered? We had a shortage of parts for production. We no longer have a shortage.

17) You would sell a lot of Fuse branded gear if it was available. I will pass this request on to the Marketing dept.

Then we went around the room for Q&A.  We had lots of questions asked and luckily we had a large number of experienced Fuse owners to answer them.   Lots of talk about raising the fuse.  Lots of hints and advice on storage and places to shop.   Just like the facebook group but live and in person.   It really was great.  I stopped taking notes because I became too interested in the discussion.  

After this and lunch we went and looked at everyones Fuses and the mods they had done.

Fuse Smart Car
Smart Car Tow Setup
Fuse 23T storage
23T storage organization
Fuse Slide Out
Slide out decoration

Fuse wheel Stems
Berg Stem Extenders

Fuse HD sewer hose
Wastemaster Premium Sewer hose


The big hit of the walk around was Richards mods to his 23T.  He has rearranged the bench seat to open up the front.  My photos did not do it justice so you can read his article here.

I also measured various Fuses.


Fuse HeightFuse HeightFuse Height



Friday, October 13, 2017

Water Heater Service





Candy McMahon shared the this document she found on quick tips and servicing of the water heater found in both models of the Winnebago Fuse:  It is called "Care and Maintenance for your Atwood Water Heater".

I saved a copy for downloading here:

Friday, September 29, 2017

Our 29 Hour Endurance Test


When I was a child I remember lots of endurance races.  The 24 hours at Seebring is one that sticks in my mind.  Well now the Fuse has something on those races.  I think I will call it the 29 hours to Colorado test.  

It was not planned to be that, but I never said I was sane.   Our original plan was to leave at 7:00am and make it to just past Little Rock.  A 11-12 hour drive.  And then on Thursday go from Little Rock to Ft. Collins another 12 hour day.  Long runs, at our normal limits but doable.

Well we got off late, very late from Tallahassee on Wednesday afternoon.  (A subject for a different article).  How are we going to do this and make it to the get together on Friday.  Well we thought we would drive as far as we could go, get a nap and go again and repeat as necessary.  Not really any other choices.  

Then we had another dumb idea.  Why not try and do it straight through.  One of us could sleep in the back while the other drove.  We could always fall back to plan B if we needed to.

I got the Fuse back from the Ford dealership at 6:30PM and went home and loaded up.  Forgot a couple of things (including my coat and the bike) and we left.   Lets call it Wednesday at 7:15PM to be exact.  And then we drove.  

Not many pictures because we drove through the middle of the night.  Did you know it is easy driving at 0200?  You and just a few others on the road.  Even most of the 18 wheelers are pulled off in rest stops at that time of the night.



By 0600 on Thursday morning we had caught back up to our first schedule and passed the campground we were planning to stop at.  We made real good time.  Both Sonya and myself got a several hour nap and Lily slept through the whole thing.






Then for the trip through the Great Plains.  Oklahoma, Kansas and Colorado.  Long and boring drives.  Speed limits at 75mph and tolls.   We averaged 80mph down this part of the trip and the accompanying 12mpg milage.  Not my normal 68mph and 16mpg on the east coast.

I did have to perform one maintenance item while we were on the road.  I noticed we were at 1/2 tank of DEF and I stopped at a Walmart in the middle of Kansas and added 2.5 gallons.  We probably burned 15 minutes on that task.

We pulled in to the Ft. Collins Lakeside KOA just before midnight eastern time.

In the first 24 hours we had 21 hours and 20 minutes of running time.  Traveled 1419 miles.   From doorstep to campsite was 1700 miles and took us 28 hours 30 minutes.  That means we averaged almost 60mph including bio breaks and 79mph during movement.   

If anyone questions the toughness of the Ford Transit or the Winnebago Fuse, have them talk to me.  I have a story.

Saturday, June 3, 2017

OBD-II

OBD-II - On-Board Diagnostic 2 is a diagnostic bus on all modern cars used by technicians to diagnose any errors and interface with the computer in  your vehicle.   It provides an interface to your cars computer to see what is going on and read the diagnostic logs that are kept.   All of the measurements that are on your dashboard and many more are available to see by interrogating the cars computer.

Your Winnebago Fuse has a OBD-II interface located below the steering wheel on the left.  It is accessed by opening a panel that exposes the interface.

Ford Transit OBDII Interface


I purchased a diagnostics adapter so I could see what was going on.  If the check engine light ever comes on I thought it would be nice to be able to see the error as opposed to just taking it on faith what the repair people told me.  

The adapter I purchased was a KOBRA Wireless OBD2 Car Code Reader Scan Tool OBD Scanner.  This one works with IOS and Android devices.   In the past, these devices were expensive pieces of test equipment.  They are now, very inexpensive.   Some cost as little at $10.00.

Kobra OBDII


To do anything with the device you need some software as well.  I purchased "Dash Command". another $10.00 purchase.    There is free software, but after trying several, I decided to buy this app since it got high reviews.   It was the right decision.

How do you get it started?  With an iPhone/IOS device you connect to the Kobra scanner using WiFi.  Open your wifi settings and connect to the WIFI_ODBII SSID.

IOS WiFi

Then you start the software on the iPhone.   I had to input some settings for the Transit 350HD the first time.   Every other time, you just pressed go.  You start to app and then tell it to connect to the scanner.   There are a huge number of screens to get information from and they are customizable.   You can even download templates others have created.  I have stuck with the default screens.

Dash Command screenshot 1Dash Command screenshot 2Dash Command screenshot 3Dash Command screenshot 4

Dash Command screenshot 5Dash Command screenshot 6

I was very interested in several things.   For example, I can now get an idea on the Fuses current fuel utilization.  I really wanted to know how many gallons/hour the Fuse uses when at idle.  I now know.  0.3 gph.

Another question I wanted to know was if I had any diagnostic logs.  The important ones cause a check engine light.  I have not had this happen, but some of the minor ones are recorded so the Ford techs can see if anything out of the ordinary has happened since they were last cleared.  I looked and there were none.  Oh, and if you need to, you can clear the codes as well.

Dash Command screenshot - Logs

I purchased this for the Fuse, but I can use it on any car built since 1996.  For a total investment $10.00-$30.00 it is a great investment for those who are interested in some of the details of the automotive portion of the Fuse.





Tuesday, May 16, 2017

Opening the Air Conditioner


While we were in the Smokies we had something weird happen.   The air conditioner started to make some whistling noise and I reached up to the vent and pulled out a piece of metallic tape.   It was not making any difference with the operation of the air conditioner, so looking at it in detail could wait.  I had no idea where it came from, but I knew I had to figure it out when I got home.

Foil tape remnant


So where to start.   I decided to take the filters off and see if I could see anything there.  Nope, but that was step one in gaining access to the inside of the air conditioner.   I needed to take the grill off and the screws holding it on were under the filters.

Step 1: Take the filters off of the grill.  Not a hard problem.  I had done this several times to clean the filters.

Mach 10 filter area


Step 2:  Take the knobs off.  Not a hard task either. They just pull off.  So I grabbed each one and pulled and they slid off.

Mach 10 air conditioner knobs



Step 3:  Unscrew the 4 screws holding the grill to the roof.   Two on each side.  Not hard either.  A medium size Phillips head screwdriver and I made quick work of it.  They are inset at the ends of where the filters go.  Once the screws were gone, the grill came down.  I made sure to have a hold of it before the last screw came all of the way out so it would not wind up on the floor.

mach 10 Air Conditioner Grille


Now I had access to the air conditioner.  Best part, I found my problem.  The tape came from the air ducting.  Well let me say that the tape makes up a big chunk of the cool air path.  A piece of that tape was missing.  I inspected the tape and several other pieces were loose.

Mach 10 Air Conditioner inside


The first thing I did was to make sure the tape that was remaining was stuck up there good.  I went around and made sure it was making good contact and none of the edges were pulling up.  Then I replaced the piece that was missing.  I used real metal duct tape since that was what was being used.  Not the cloth stuff since metal is what came out of it, metal went back in.   I also added a couple more pieces to make sure nothing else would come loose.

Mach 10 air Conditioner outputWinnebago Fuse mach 10 air conditioner inside


I did take time to look around and you could see the construction of the roof.   It was fiberglass with a 2 inch layer of styrofoam sandwiched between.  I am not sure what the inside layer was since it was covered.  Two  inches of styrofoam is equivalent of R-8 to 10 insulation from my research.

Winnebago Fuse roof insulation


So I put it back together and it was very easy.  I just reversed the steps.  No big deal.

Winnebago Fuse air Conditioner knobs


There is now a new option for a grill.  Coleman has made a Deluxe ChillGrille option you can buy.   This has vents in the center of the grill so you can push air down as opposed to just along the roof.      The part number is 9430D7153.  You can get it the entire kit on Amazon here but the grill itself which is all you need is available from other places and Ebay for less.


Coleman Deluxe ChillGrille 9430D7153

Saturday, April 15, 2017

Cleaning the Maxxair Fan


Maxxair Fan


The Maxxair fan in the Winnebago Fuse is great. Super quiet and moves a lot of air. It will run as a fan or as a ventilator.  You choose using a button on the control panel.  It even has a thermostat to turn on and off the fan as needed.

I was sitting in the Fuse the other day and I noticed a noise coming from the Maxxair fan.  Not a bad noise, but something.  The fan has almost been silent from the day we got the Fuse, so something was up.   I looked and did not see anything.  I pushed the button to put it into fan mode and the noise went away. I did not give much thought to the issue and went about my business.

Well, the next day I went into the Fuse the noise was back. I looked at the fan and there I saw it.  A leaf and a wasp had gotten into the fan, and were touching the blades.  That was what was causing the chattering.

So, I guess it was time to clean the fan.  It was very easy.  Before I did anything I wanted to make sure the wasp was dead, I did not want to get stung.  He was and by all appearances he had been for a while.

The first step in this procedure was to turn off the fan.  I did this by pressing the on/off button.

Maxxair Fan - Switch


This brought down the vent cover so nothing else could get in from the outside.   We wanted no more leafs and no more bugs.

Now came the real job. Getting the screen off.  This was rather simple after I looked at it.  The latches just twist out of the way.  They seem to be spring loaded and twisting all 4 of them 180 degrees allowed the screen to come out.

Maxxair Fan - Screen tabsMaxxair Fan - Screen removal


I dumped the leaf and the wasp out the door, and put the screen back in.   Now the fan was silent again.

Maxxair Fan - ScreenDead wasp


Total time - 3 minutes.

Wednesday, February 22, 2017

Replacing the Break Light

While Sonya was following me the other day she noticed the drivers side break light on the Fuse acting up.   About half of the LEDs were working and about half were not.  Some were blinking on and off as well.

Winnebago Fuse Break Lights

I did not want to wait for a service appointment, so I called Winnebago to see if they would send a replacement LED bar.   Well I tried calling.  I got sent to voice mail and since I actually like email better, I just sent them an email with all of my pertinent information and what I needed.

A day later, I had a response that the part was in the mail and three days later the part was in my hand.  A LED light bar nicely packed in a tube wrapped with bubblewrap.

Winnebago Fuse break light/LED BarWinnebago Fuse break light/LED Bar


When the next nice day came along, and I had some time, I replaced it.   It was not a very hard job.  I am not the greatest with a screwdriver and it only took me 15-20 minutes.  A big chunk of that was trying to figure out how to get the LED bar out of the holder and documenting what I was doing.

The process was fairly straight forward:
  • The LED bar was held in with two screws.  One on each end.   I needed a phillips screwdriver and that was pretty straight forward
    Winnebago Fuse Break Light
  • Then I ran into a problem.  It would not come straight out.  Looking at it closely it needed to be slid over towards the backup light and then tilted out.
  • To get the room needed to slide the LED bar over I had to remove the round backup light.   Three more phillips screws removed and an easy tug or two and and the backup light was out
    Winnebago Fuse Break Light Repair - backup light
  • Now I could slide the LED bar over an inch, tilt the end and lift it out
    Winnebago Fuse Break Light Repair - LED Bar
  • The LED bar is spliced into the wiring so I got some butt splice connectors and the crimp tool.  Another thing to notice is that the LED bar has a red, white and black wire.  The wires coming out of the Fuse were yellow, yellow and white. I really wanted to get this right the first time and I have been to this rodeo before.  I needed to go very slowly.   I cut one wire at a time and spliced on the replacement before I went to the next one.  
    Winnebago Fuse Break Light Repair - splices
    • The procedure was to cut off the old butt splice on the Fuse side as close to the old connector as possible.
    • Strip a 1/4 inch of insulation from the wire coming from the Fuse.  The new LED bar wire was already stripped. 
    • Install the new butt splice connector by putting the ends in the splice and crimping down hard on each end (several times)
  • Sonya then tested the breaks - Success
  • I added some tape (I used silicone rescue tape since I had it handy) to make sure the splices were watertight
    Winnebago Fuse Break Light Repair - waterproofing
  • Then I put it all back together.  I discovered that the LED bar only goes in one way.  The wires on the back of the bar are designed to fit in a slot in the Fuse.  If the bar is upside down, the slot is off and you can't slide it all of the way over for the screws to align with the holes.
  • Once the LED bars were screwed down, I put back in the backup lights. I screwed those three screws back in and  everything was back together.
  • I called Sonya again.  I wanted to test one last time.  That way I would be sure nothing broke while I was putting it back together.
  • Success
    Winnebago Fuse Break Light
If I knew what I was doing this would have been a 10 minute job.   It took me 15-20 minutes since I was learning.

Winnebago Fuse Break Lights


Things I needed:
     Phillips head screwdriver
     Crimp Tool.   (used to crimp, cut and strip the wire)
     3 blue butt splice connectors 
     Waterproof tape.  (this was probably overkill)
     A chair to sit in -  A necessity for the bad back and knees